FexQMS Real-time SPC (Statistical Process Control) Software System consists of functionalities that enable Production and QC personnel to implement online and real-time SPC and QC throughout all stages of Quality Control in factories i.e Incoming Inspection, In-process Inspection and Outgoing Inspection. The software is web-based and therefore can be easily implemented to monitor multiple plants that are geographically separated.
What is FexQMS Realtime SPC Software System?
FexQMS realtime SPC system consists of software and measurement data interface units (optional ) which can assist QC personnel to collect and analyze measurement data promptly to detect products’ quality problems and manufacturing processes out-of-control issues. It can also be use to generate various QC reports and charts including CoC (certificate of conformance) for product shipping.
How does Realtime SPC Software work?
The software supports direct data aquisition from measuring devices, instrument & equipment (with digital data output capability). The data will be instantly captured and processed to check against specification limits and SPC control limits as well as other SPC rules. Any out-of-spec or out-of-control incidents will be highlighted to QC operators on computing devices. Email alerts will also be sent to QC supervisors\engineers. Follow up corrective actions etc has to be recorded into the software to close an incident.
What are the operational benefits of Realtime SPC Software?
The benefits include:
- Reduce time & human errors in QC & SPC data recording, processing, charting etc.
- Reduce manufacturing quality problem occurrences by detecting them quickly
- Prevent manufacturing quality problems via monitoring process stability using SPC technique.
- Less manufacturing production stoppages caused by quality issues.
- Reduce paper works and manpower required for preparation of QC & SPC reports & charts either required by customers, internal use or quality auditors (ISO/QS).
- Reduce discrepancy in quality audits.
- Instantly retrieve QC or SPC data across flexible date range for various troubleshooting or quality audit purposes.
- Provide complete traceability of product quality.
What are the business benefits of Realtime SPC Software?
- Impress new potential customers on quality assurance promises.
- Improve existing customers satisfaction by lowering quality issues occurrences in products delivered.
- Reduce unnecessary expenses caused by wastage in materials and labor due to scrap and reworks.
- Reduce capital expenditure due to better utilization of production machines and inspection equipment.
- Reduce costs associated with customers’ penalties, premium shipping, product returns, warranty claims etc related to quality issues.
- Reduce usage of papers, stationery and filing space with electronic data storing
During on-site demo, you can learn:
- How the software collect measurement data either directly from measuring devices or through interface units.
- The SPC system close-loop alerting mechanism.
- The type of SPC Control Charts & Process Capability Charts provided
- QC reports generations
- ERP Integration
- SPC System Benefits & Case Studies